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The Water-to-Cement Ratio Dilemma: How Internal Curing Unlocks High-Strength Concrete

Written by E5 Incorporated | Dec 26, 2025 9:00:00 PM

Ask any engineer or ready-mix producer what drives concrete performance, and the water-to-cement ratio (w/c) will be near the top of the list. It’s one of the most influential variables in concrete design. Lowering the w/c ratio consistently improves strength, reduces permeability, increases durability, and supports longer service life in demanding environments.

But there’s a catch.

As the w/c ratio drops, the concrete loses access to the internal water it needs for complete hydration. The cement continues trying to react, but the pores dry out early. This leads to self-desiccation, autogenous shrinkage, and the buildup of internal stresses—problems that can trigger early-age cracking, curling, and reduced durability.

This paradox has challenged designers for decades:
The same low w/c mix intended to increase performance can underperform if it isn’t cured properly from within the slab.

This is where the practice of internal curing becomes especially important. Internal curing technologies—including nano-silica admixtures such as E5® Internal Cure—are designed to help low w/c mixes maintain the internal moisture they need for deeper hydration and more uniform volume stability.

Why Low Water-to-Cement Ratio Mixes Are a Double-Edged Sword

Modern performance-based specifications often target w/c ratios at or below 0.45 for applications such as:

  • Industrial floors

  • Parking decks

  • Bridge decks

  • Post-tensioned slabs

  • Infrastructure with chloride exposure

These mixes deliver:

  • Higher compressive strength

  • Lower permeability

  • Superior long-term durability

However, reduced water availability comes with consequences.

1. Self-Desiccation

As cement hydrates, it consumes mixing water. In low w/c mixes, that water is consumed early, causing the internal relative humidity to drop quickly.

2. Autogenous Shrinkage

Even without external drying, the cement paste shrinks due to internal water consumption. This shrinkage begins at early ages and continues as hydration progresses.

3. Micro-Cracking and Curling

Internal shrinkage generates tensile stresses, particularly at joints and edges. This can lead to cracking and upward warping of slab corners.

4. Incomplete Hydration

Without additional moisture, unhydrated cement remains in the matrix—reducing density, durability, and long-term strength potential.

Traditional curing methods attempt to combat moisture loss at the surface. But in low w/c concrete, the surface is not the problem—the core is. External water cannot penetrate through the dense capillary network quickly enough to supply the internal hydration needs.

This is why the industry increasingly uses internal curing technologies to fully realize the potential of low w/c concrete.

Internal Curing: Giving Low W/C Mixes the Water They Need

Internal curing provides an engineered supply of moisture inside the concrete, making it available exactly when hydration demands it. Instead of relying on sprayed water or curing membranes, the moisture is distributed throughout the slab from the beginning.

Internal curing admixtures—such as nano-silica–based E5® Internal Cure—help manage both the “water of transport” and the “water of convenience” in the mix.

With internal curing, the concrete can:

  • Maintain internal relative humidity

  • Reduce early-age shrinkage

  • Hydrate deeper into the microstructure

  • Improve density and reduce permeability

  • Lower the risk of volume change and curling

This allows low w/c mixes to hydrate as designed, without the internal moisture deficits that traditionally limit their performance.

How Internal Curing Supports Low W/C Concrete

Internal curing offers several critical performance advantages, especially when designing for strength and durability.

1. Retaining Internal Moisture

Internal curing admixtures help slow internal moisture loss, supporting the continuation of hydration throughout the paste—not just at the surface. This deeper hydration contributes to:

  • Increased density

  • Reduced porosity

  • More stable long-term performance

E5® Internal Cure, for example, is engineered to retain moisture that would otherwise escape early in the hydration process.

2. Reducing Autogenous Shrinkage

Autogenous shrinkage is one of the most overlooked contributors to cracking in low w/c concrete. Anything that reduces internal shrinkage also reduces stress and the risk of early-age cracking, joint separation, and curling.

Internal curing helps by:

  • Maintaining internal RH

  • Reducing capillary tension

  • Supporting uniform volume change

3. Supporting More Complete Hydration

When cement hydrates more fully, the resulting cement paste is:

  • Stronger

  • Denser

  • More resistant to water and chloride intrusion

This translates into better long-term performance, especially in structures where permeability and corrosion resistance are critical.

4. Reducing Dependence on Surface Curing

Traditional curing methods often rely on labor-intensive steps such as blankets, ponding, or curing compounds. Internal curing significantly reduces reliance on these methods.

Some internal curing admixtures—such as E5® Internal Cure—are tested and qualify as curing compounds under ASTM C156, allowing them to replace surface curing in many specifications.

This simplifies field practices and makes curing more consistent across variable site conditions.

Unlocking the Full Potential of High-Strength, Low W/C Concrete

When internal curing is incorporated into a low w/c mix, the concrete is better positioned to deliver its intended performance:

• Higher Strength Potential

More hydration = more reacted cement = more strength.

• Lower Permeability

A denser microstructure improves resistance to water, chemicals, and chloride intrusion.

• Reduced Cracking and Curling

Uniform moisture reduces internal stresses that distort slab geometry.

• Better Volume Stability

Minimized shrinkage leads to fewer long-term deformation issues.

With internal curing, engineers no longer have to choose between “high strength” and “low shrinkage.” The mix can achieve both.

Practical Advantages for Contractors and Producers

Internal curing doesn’t just improve performance—it also simplifies construction.

1. No Wet Curing Blankets or Sprinklers

Internal curing reduces or eliminates the need for wet curing in many applications.

2. No Curing Compounds to Apply or Grind Off

In flooring applications, removing curing compounds is one of the biggest sources of delays. Internal curing avoids that entirely.

3. More Predictable FF/FL

Reduced curling = preserved flatness.
This is especially valuable for warehouses, industrial floors, and slabs with high wheel loads.

4. Plant-Dosed for Consistency

Because internal curing admixtures are added at the batch plant, they become part of the mix design and are not dependent on site conditions or field labor.

This standardization supports more reliable performance across multiple projects and ready-mix suppliers.

FAQs: Water-to-Cement Ratio, Internal Curing, and Low W/C Concrete

1. If my mix has a low w/c ratio, why do I still need internal curing?

Low w/c concrete has limited internal moisture for hydration. Internal curing helps prevent self-desiccation and micro-cracking, enabling the mix to achieve its design strength and durability.

2. Does internal curing change the target w/c ratio?

No. You still design your mix for structural and durability requirements. Internal curing simply helps the mix reach its full potential by supporting the hydration process.

3. Does internal curing improve long-term durability?

Yes. More complete hydration results in a denser matrix, lower permeability, and greater resistance to chemical and environmental attack.

4. Is internal curing compatible with supplementary cementitious materials (SCMs)?

Yes. SCM-rich mixes often benefit even more because their slower hydration rates require sustained internal moisture over time.

The Bottom Line

The water-to-cement ratio is one of the most powerful tools in concrete design—but lowering it without addressing internal moisture leads to predictable challenges: self-desiccation, autogenous shrinkage, cracking, and curling.

Internal curing provides a practical, science-based solution by supplying moisture from within the slab. This allows low w/c mixes to hydrate more completely, reduce shrinkage, and deliver the strength and durability they were designed for.

Internal curing admixtures—such as nano-silica products like E5® Internal Cure—make it easier to unlock the full performance of modern high-strength mixes while simplifying the curing process.

Next Step for Concrete Professionals

For an in-depth look at internal curing strategies, moisture control, and high-performance mix optimization, explore:

The Engineering Package

Inside, you’ll learn how to:

  • Incorporate internal curing into low w/c mix designs

  • Reduce shrinkage and cracking while improving long-term strength

  • Streamline curing and moisture mitigation practices

  • Use internal curing to improve the performance and predictability of high-strength concrete